Are you tired of working in spaces that feel stuffy and uncomfortable? When it comes to industrial settings, proper air circulation is crucial for maintaining a safe and comfortable working environment. That's where an industrial fan comes in. But with so many options available in the market, how do you choose the perfect one for your specific needs?

Selecting the right industrial floor fan for your cooling needs can be overwhelming, with countless fan industrial options available in the market. That's why this comprehensive a buying guide brings you all the expert insights, tips, and recommendations to help you make an informed purchase decision.

Whether you need a fan for a large warehouse, a manufacturing plant, or any other industrial environment, our guide will provide you with the knowledge and expertise to choose the ideal fan that will optimize air circulation, improve productivity, and create a comfortable working environment.

What is an industrial fan?

An industrial fan is a powerful mechanical device designed to move and circulate air within industrial settings. It is used to provide ventilation, control temperature, and improve air quality in large spaces such as factories, warehouses, workshops, and manufacturing plants.

These fans are typically larger than residential or commercial fans. They are built with durable material and internal components to make them robust enough to withstand industrial conditions and the long hours they are required to be in operation. A modern industrial fan features durable internal components and outer housing made from strong metal like cast aluminium or stainless steel.

An industrial fan can be operated manually or automated through control systems. They can be mounted on walls, and ceilings, or placed on the floor depending on the specific requirements of the space. They are an essential component in maintaining a comfortable and safe working environment by providing effective air circulation and cooling.

What is the difference between industrial and standard fan?

Industrial fans and standard fans differ in their design, application, and performance capabilities. Here are the key differences between the two:

1. Design

As we already mentioned, an industrial floor fan is designed to be larger and more robust compared to standard fans. They are sturdier than normal fans to withstand demanding industrial environments. In contrast, standard fans are generally smaller and made with lighter materials like plastic or sheet metal.

2. Airflow Capacity

Industrial fans can move large volumes of air efficiently. They pack powerful motors, that are 120w or more, with higher airflow capacity and are capable of blowing cold air over long distances. Standard fans, on the other hand, are designed for smaller spaces and have lower airflow capacity compared to industrial fans.

3. Power and Speed

Industrial floor fans are equipped with more powerful motors to generate higher airflow and operate at higher speeds. They are designed to provide effective ventilation in large industrial spaces such as factories, warehouses, or workshops. Standard fans, however, have less powerful motors and operate at lower speeds suitable for cooling smaller residential or commercial areas.

4. Durability

Due to their heavy-duty construction, industrial fans are more durable and resistant to wear and tear. They can withstand harsh conditions, including exposure to dust, chemicals, and high temperatures. Standard fans are not built to withstand such extreme environments and may require more frequent maintenance and replacement.

5. Noise Level

Industrial fans often produce more noise due to their larger size and higher motor power. This is acceptable in industrial settings, where noise is typically not a primary concern. Standard fans, on the other hand, are designed to operate quietly, making them suitable for residential and office environments.

Fortunately, we also have industrial fans that can be used in our home garages that operate quietly. They have a noise level of 70dB and below, which may be silent enough to let you listen to tune in to the Premier League highlights while twisting the wrench on your sedan.

6. Safety Features

Most industrial fans incorporate additional safety features such as an aluminium frame guard to protect the blades, a carry handle, or rubber feet to keep the fan steady while blowing air. Standard fans usually have basic safety features, but are not as robustly designed for industrial safety requirements.

What are the different types of industrial fans?

Before diving into the factors to consider when selecting an industrial fan, it's important to understand the different types available in the market. Each type of fan has its unique features and benefits, making it crucial to choose one that aligns with your specific requirements.

1. Centrifugal Fans

These fans are commonly used in applications that require high-pressure airflows, such as ventilation systems and air conditioning units. They are designed to move air at right angles to the intake of the fan and are known for their efficiency and ability to handle large volumes of air.

2. Axial Fans

Axial fans are ideal for applications that require high airflow at low pressure. You will find them frequently used in cooling and exhaust systems, as well as in areas where large volumes of air need to be moved. Axial fans are known for their simple design, low noise levels, and energy efficiency.

3. Mixed Flow Fans

As the name suggests, mixed flow fans combine the characteristics of both centrifugal and axial fans. They offer a balance between high airflow and pressure, making them suitable for a wide range of applications. Mixed flow fans are often used in HVAC systems, data centres, and industrial ventilation.

4. Inline Fans

Inline fans are designed to be installed within the ductwork, allowing for space-saving and convenient ventilation solutions. They are commonly used in commercial and industrial settings where ducted systems are required.

5. Metallic floor fans

Factors to Consider When Selecting an Industrial Fan

Now that you are familiar with the different types of industrial fans, let's delve into the key factors to consider when choosing the right fan for your needs.

Determining the Airflow Requirements

One of the most important considerations when selecting an industrial fan is determining the airflow requirements of your space. The airflow requirement, measured in cubic feet per minute (CFM), depends on factors such as the size of the space, the number of occupants, and the heat generated by equipment or processes.

To calculate the required CFM, you can use a simple formula that takes into account the volume of the space and the desired air changes per hour (ACH). The ACH refers to the number of times the entire volume of air in the space is replaced in one hour. Higher ACH values are recommended for spaces with higher levels of pollutants or heat generation.

Once you have determined the required CFM, you can narrow down your options and choose a fan that can deliver the necessary airflow for your specific needs.

Noise Considerations for industrial fans

Noise is another crucial factor to consider when selecting an industrial fan, especially if the fan will be installed in a noise-sensitive environment or in proximity to workers. Excessive noise levels can be distracting, reduce productivity, and even cause hearing damage over time.

When evaluating the noise levels of industrial fans, look for fans that are specifically designed to operate quietly. Manufacturers often provide noise ratings in decibels (dB) for their fans, allowing you to compare the noise levels of different models. Additionally, consider fans with built-in noise reduction features such as insulated housings or specially designed fan blades, as these can help minimize noise generation.

Energy Efficiency and Cost Savings

In today's energy-conscious world, energy efficiency is an important factor to consider when selecting any type of equipment, and that includes industrial fans. Energy-efficient industrial fans not only help reduce your carbon footprint but also result in significant cost savings over the long run.

When evaluating the energy efficiency of industrial fans, look for fans that have been tested and certified by recognized organizations such as ENERGY STAR. These fans are designed to meet strict energy efficiency standards and can help you achieve substantial energy savings.

Furthermore, consider fans with features such as variable speed drives (VSDs) or electronically commutated motors (ECMs). These technologies allow the fan to adjust its speed based on the specific airflow requirements, resulting in further energy savings by avoiding unnecessary power consumption.

Can industrial fans cool a room?

Yes, industrial floor fans can help cool a room by providing air circulation and creating a breeze. While they are primarily designed for industrial applications, their high airflow capacity and powerful motors can be effective in moving and circulating air within a room, leading to a cooling effect.

Industrial fans can help improve ventilation by exchanging stale air with fresh air from outside or by circulating air within the room. The movement of air can create a wind chill effect, which makes you feel cooler even if the actual temperature remains the same.

However, it's important to note that industrial fans are typically larger and more powerful than standard fans, which means they may produce more noise and consume more energy. They may not be suitable for all room sizes or environments, especially smaller residential spaces where a standard fan would suffice.

If you're considering using an industrial fan for cooling a room, it's recommended to choose a fan with adjustable speed settings and positioning options to achieve the desired airflow and minimize noise. Additionally, combining the use of industrial fans with other cooling methods such as air conditioning or natural ventilation can enhance the overall cooling effectiveness.

On the other hand, if you feel an industrial fan is a bit of an overkill for your minimal cooling needs, you can always downsize to a pedestal fan.

Do industrial fans use a lot of electricity?

Yes, industrial fans typically consume more electricity compared to standard fans due to their larger size, higher power motors, and greater airflow capacity. The exact amount of electricity used by an industrial fan depends on factors such as its motor power, speed settings, and duration of operation.

Industrial fans are designed to move large volumes of air efficiently, and this requires more energy to power the motor. The higher motor power and speed of industrial fans result in increased electricity consumption compared to smaller, lower-powered standard fans.

It's important to consider the energy efficiency of the industrial floor fan when selecting one for your specific needs. Look for fans industrial brands that are labelled as energy-efficient or have high-efficiency motor ratings. Additionally, adjustable speed settings on industrial fans allow you to reduce the speed and power consumption when maximum airflow is not required.

Another great idea is getting a multipurpose fan that can be used at home and in any commercial setting as well. These are industrial fans designed to move large amounts of air while consuming less energy. They feature large metallic blades, have a sturdy metal frame and are lightweight. They can be used in gyms, garages, and large warehouses as a cost-effective cooling solution.

Conclusion

Choosing the right fan for your specific cooling needs is crucial for maintaining a safe, comfortable, and productive working environment. By considering factors such as airflow requirements, noise levels, energy efficiency, fan blade types, and proper installation and maintenance, you can make an informed purchase decision that will optimize air circulation and enhance the overall working conditions in your industrial space.

Remember to explore different brands and manufacturers to find the fan that best meets your requirements. With the right industrial fan in place, you can create a cooler, healthier, and more comfortable working environment for yourself and your employees. So don't settle for stuffy and uncomfortable spaces – invest in the right industrial floor fan and experience the difference it can make.

If you’re in the market for an industrial ceiling fan, then you probably love the rugged, functional look of industrial home décor. This popular design style is marked by its use of raw materials, exposed hardware and explicit functionality, taking cues from equipment, lighting and more from old warehouses and factories. Despite the fact that industrial style ceiling fans look like they belong in industrial spaces, they’re made for residential use and are therefore efficient, stylish and relatively affordable. Most residential buyers prefer to use industrial fans that are made to look industrial but perform like your standard residential styles, saving money on operation and maintenance costs.

Emerson Loft Fan

It’s important to note that true industrial ceiling fans do indeed differ from residential ones—you often shouldn’t install a commercial ceiling fan in a residential locale and vice versa. Here, we’ll cover why that is and all other industrial style fan facets to help you make the best possible fan purchase for your needs. Considerations like size, power, cubic feet per minute (CFM), budget and style should play into which fan you pick for your space, regardless of your particular design preferences.

INDUSTRIAL VS. INDUSTRIAL-STYLE CEILING FANS

The main difference between an industrial-grade ceiling fan and an “industrial style” fan is the speed at which the fan spins (RPM) and the material and thickness of the blades. Most industrial fans have thin metal blades that spin at a very high speed (over 500 RPM) while a typical residential fan has thicker wood or plastic blades that spin no faster than 230 RPM. If someone inadvertently puts their hand into an industrial fan while it is operating on high speed, it is likely they would end up in an emergency room with a doctor trying to reattach a limb. Do the same to a residential rated fan and at worst you will end up a bit bruised. Safety codes require industrial fans to be installed where the blades are no closer than 10 feet from the floor. So, although you can install an industrial fan in a residential application, you probably don’t need that much airflow and you can only do it if the ceiling is higher than 11 feet.

With that being said, there is some good news for those of us who love the industrial look but don’t need industrial performance. A handful of the best fan manufacturers now make industrial-inspired ceiling fans featuring cages, exposed hardware, aged finishes and looks that say pure utility. If it’s the industrial aesthetic you’re after, we’d recommend picking up a residential fan done in the industrial style.

Emerson Loft

THINKING ABOUT CEILING HEIGHT

As you can tell, ceiling height plays a major role in purchasing industrial-style ceiling fans. That’s because true industrial fans spin at high velocities and are heavier than average, so they need more room for safe installation. However, there are industrial-looking ceiling fans for residential use that also require 10 foot or higher ceilings. There are also some residential industrial fans that don’t operate at high speeds and therefore can be installed in rooms with lower ceilings. The Emerson Loft ceiling fans are a good example of a larger fan that can be installed in rooms with normal residential ceiling heights.

CAN YOU INSTALL HVLS FANS IN HOMES?

To simplify the purchasing process, many industrial ceiling fan manufacturers now make what are called high-volume, low-speed or HVLS ceiling fans. This kind of fan is usually pretty large, over seven feet in diameter, and relies on its size rather than its speed to cool down the environment. In other words, these types of fans are large but slow. However, they create a convection-like air current that eliminates hot, humid air in favor of cooler, drier air. Large ceiling fans like this are mostly relegated to massive warehouses, factories and barns, but the look can be replicated in smaller residential spaces.

The compromises for this kind of performance are cost and weight. HVLS fans are often too heavy and too expensive to be installed in residential environments.

But if you like the look of these kinds of fans but don’t need the performance, there’s some good news. Manufacturers have started making residential fans that mimic the aesthetic of HVLS fans though they are not truly HVLS fans. These fans are also popular for those who love the ultra-trendy style of large ceiling fans. In short, you probably can’t install a true HVLS fan in your home, but you can install one that looks similar but is made for home use.

INTEGRATING INDUSTRIAL FANS INTO YOUR DÉCOR

If you love the cool, utilitarian aesthetic of industrial ceiling fans but don’t necessarily need the big power, speed or blade span, then you’re in luck! Many of the top fan manufacturers make what are called industrial-style or industrial-inspired ceiling fans. In some cases, these fans are industrial in look only and have no higher performance features. In other cases, they are suitable for commercial spaces but are also affordably priced so they can be installed in homes and less demanding environments.

These brands make some of the more popular industrial-style ceiling fans: Craftmade, Emerson, Hunter, Fanimation, Monte Carlo, Casablanca, Matthews Fan Co. and Savoy House. All of these makers produce beautiful varieties that work well in spaces such as converted living warehouses and high-ceiling lofts to complement urban, utilitarian, vintage, eclectic, artsy, rustic and steampunk design styles. We’ve also begun to see many single-head fans (cage fans)—such as the beautifully industrial Matthews Fan Co. Jarold Fan—worked into these décor styles.

Matthews Jarold

PERFORMANCE MATTERS, TOO

One caveat about buying industrial-style ceiling fans: Remember that while aesthetic is higher on the list in residential environments, performance matters, too. Use our fan breeze ratings, reviews and recommendations to find a stylish fan that’s also made to perform. It’s important that you never choose a fan only because of the way it looks! With so many options on the market, you can find a ceiling fan that meets your aesthetic and performance requirements.

CHOOSING THE RIGHT SIZE

With industrial-style ceiling fans, size is everything! The bigger the blades and motor, the more airflow and the more your fan looks like it came straight out of that cool, old warehouse. However, it’s important that you don’t only consider the blade span. Other factors such as CFM, RPM and wind speed factor are equally as important.

Industrial fans range in size from 52 inches to 100-plus inches, with most styles 60 inches or larger classified as industrial. In airports and large shopping centers, it’s not uncommon to see fans that are between 12 and 24 feet in diameter! Using a ceiling fan size calculator can help you determine exactly what size fan you need, but there are a few sizing rules you can follow to make sure you pick the right version for your needs. As a rule of thumb, the room should be about five times larger than the diameter of the fan.

WHAT ABOUT CFM AND WIND SPEED FACTOR?

Short for cubic feet per minute, CFM is a good indicator of a ceiling fan’s airflow. How do you know the CFM? Thankfully, the Environmental Protection Agency (EPA) requires manufacturers to provide consumers with information on CFM, so you’ll be able to see from a fan’s specs how well it cools. For industrial fans, it’s best to shoot for a CFM of between 7,000 and 11,000, but the higher the better!

CFM shouldn’t be measured for performance on its own and shouldn’t be used when comparing fans of different blade spans. To get a better idea of a fan’s performance, consider the wind speed factor—the measure of how fast the air is moving (in MPH) and creating a wind chill. This exclusive Hansen tool is the only online tool that lets you compare the actual potential cooling effect of different fans, even if they have different diameters. A wind speed of 4 MPH is excellent in warm residential areas, and the higher the MPH the better for bigger spaces.

Still not sure which size industrial ceiling fan is right for your home? Talking with a professional ceiling fan expert is the simplest way to help you determine the best size fan for your environment. Always partner with a reliable retailer like Hansen Wholesale so that you have access to custom, one-on-one advice for your fan purchase.

THE BEST INDUSTRIAL CEILING FANS FOR HOMES

As industry pioneers and dedicated fan experts, Hansen Wholesale is primarily concerned with helping to pair our customers with the ideal products for their space, needs, budget and preferences. With that in mind, there is no way to choose the best industrial-style ceiling fan for most spaces, but these are the ones that we find ourselves most often recommending.

Craftmade Mondo

• The

  Craftmade Mondo

  is always a popular pick for residential buyers who appreciate efficiency and style. It measures 72 inches in blade span and has an efficient DC motor to provide excellent performance without drawing a ton of energy. We’ve given this fan high ratings for its quality and efficiency.

• The

  Fanimation Odyn

  is a massive ceiling fan done in the style of the HVLS fans. Measuring over 84 inches, this fan looks commanding and industrial but is actually specifically designed for residential use and therefore brings easy installation and efficiency. It’s also one of our most popular large ceiling fans.

• The

  Emerson Loft

  is a popular choice for those residential buyers who like the industrial look but are not married to the idea of a huge fan. Measuring 60 inches, the Loft fan is specifically designed to bring the contemporary industrial fan look to residential spaces. It also has some nice performance features such as four-speed wall control and a design that can be installed both indoors and out.

STILL NEED HELP? HANSEN IS ON IT

Every buyer is different. You may be a creative interior designer searching for truly commanding utilitarian styles for residential use or you may be a warehouse manager completely focused on performance, and performance only. While it’s a great idea to get acquainted with fan styles and terminology, the absolute best way to find a fan that’s tailor-made for you and your space is to talk to the experts. Simply call us up and provide us with a bit of information on your ceiling fan or lighting needs and we’ll provide you with an expert ID so that you can easily see our recommendations. Call us today to get started!